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Analysis of how many kinds of metal badge production process

2020-11-10 丨

According to the types of metal badges, it is a common method to classify metal badges according to their manufacturing techniques. The most commonly used metal badges are baking, enamel, imitation enamel, stamping, printing, etc. we will mainly introduce the types of these badges.

Type 1: baking paint badge paint features: bright color, clear and bright lines, strong metal material texture, you can choose copper or iron as raw materials, in which the iron baking paint badge is cheap and good quality, assuming you have a small budget, choose this one! Baking paint badge surface can be coated with a layer of transparent maintenance resin (Polly), which is commonly known as "drop glue" (note that due to the refraction of light, The surface of the badge will be bright after a drop of glue), but the paint badge with resin will lose its concave convex feeling.

Type 2: imitation enamel badge. The surface of the imitation enamel badge is flat. (compared with the baked enamel badge, in fact, the metal lines on the surface of the imitation enamel badge are still a little protruding with your fingers. )The lines on the surface of the badge can be plated with gold, silver and other metal colors, and various imitation enamel pigments are filled between the metal badge lines. The manufacturing process of imitation enamel badge is similar to that of Enamel Badge (Cloisonne badge). The difference between imitation enamel badge and real enamel is that the enamel pigment used in the emblem is different (one is real enamel pigment, the other is composed of enamel pigment and imitation enamel pigment). )The imitation enamel badge, with deep technology, smooth and delicate enamel color surface, gives people a feeling of high-end luxury, which is the preferred choice of badge production process. If you first make a beautiful and high-end badge, please choose imitation enamel badge or even Enamel Badge.

There are three types of badges: stamping badges. The commonly used materials for stamping badges are copper (red copper, red copper, etc.), zinc alloy, aluminum, iron, etc., also known as metal badges. Because the copper is soft and suitable for making badges, the lines of copper pressed badges are clear, followed by zinc alloy badges. Of course, due to the problem of material prices, the price of copper pressed badges is also high. The surface of the stamping badge can be used for various electroplating functions, including gold plating, nickel plating, copper plating, ancient copper plating, ancient silver plating, etc. the concave part of the stamping badge can also be processed into grinding sand effect, and then various exquisite stamping badges can be produced.

There are four types of badges: Printed badges, which can be divided into screen printing and plate printing, which are also known as gutta percha badges. Because the final process of the badge is to add a layer of transparent maintenance resin (Polly) on the surface of the badge, the materials used for printing the badge are mainly stainless steel and bronze. The copper or stainless steel surface for printing the badge is not electroplated, and the property or wire drawing treatment is generally used. The main difference between screen printing badge and plate printing emblem is that screen printing badge mainly aims at simple graphics and less color; while flat printing mainly aims at disordered patterns and more colors, especially with gradient colors. Correspondingly, the flat printing badge is more exquisite.

The fifth type of badge: bite plate badge bite plate badge is generally made of bronze, stainless steel, iron and other materials, with delicate lines. Because of the addition of a layer of transparent resin (Polly) on the surface, it has a quietly raised feeling on the hand, and the color is gorgeous. Compared with other processes, the making of bite plate badges is simple. After the designed film negative is exposed by printing, the badge draft on the negative will be transferred to the copper plate, and then the hollowed out graphics will be etched out with chemical agents. Then, through the processes of coloring, grinding, polishing, punching, welding pins and electroplating, a bite plate badge will be made. The thickness of bite plate badge is generally 0.8mm.

Type 6: tinplate badge: the material of tinplate badge is tinplate. Its process is relatively simple, the surface is wrapped with paper, and the printing pattern is provided by customers. Its badge is cheap and relatively simple to make, which is more suitable for student team or general team badge, as well as general enterprise publicity products and promotional products.

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